At TEC Packaging, we know that protecting your products in transit isn't just about wrapping, it’s about wrapping right. Poorly wrapped pallets result in costly damages, customer dissatisfaction, and operational delays. Whether you're shipping nationwide or managing warehouse logistics, using pallet wraps effectively can make the difference between a damaged delivery and a perfect one.
1. Start with the Right Base: Quality Pallets & Load Preparation
Damaged or poor-quality pallets are one of the most overlooked causes of load failure. Splintered timber, protruding nails, and uneven slats undermine load stability from the start. Before wrapping:
Inspect every pallet for visible damage.
Stack goods evenly with no overhang.
Use corner boards for additional support—especially with taller or uneven loads.
At TEC Packaging, we supply corner protection products that work in tandem with your wrap to reinforce load stability and minimise compression damage.
2. Choose the Right Stretch Film for the Job
Using the wrong type or thickness can lead to wasted materials or unstable loads. From our Hand Stretch Film to Machine Stretch Film, our solutions cater to both low and high-volume operations.
Key considerations:
Film Gauge: Thicker doesn’t always mean stronger. Our high-performance films offer load retention with less material.
Load Type: Irregular shapes? Go for a film with higher elasticity and puncture resistance.
3. Apply Proper Wrapping Technique
The technique is just as important as the material itself. The goal is to stabilise the load, not crush it or leave it under-secured.
Best practices include:
Begin wrapping at the base with at least two rotations for anchoring.
Apply wrap with consistent tension, ensuring approx. 50% overlap between layers.
Finish by wrapping the top of the load and tucking the tail of the film securely.
Avoid common issues like “roping” (twisting the film) or under-wrapping, which often leads to shifting during transport. For efficiency, pair our stretch films with a dispenser, designed for even tension and ergonomic use.
4. Reinforce Protection with Smart Add-ons
Effective pallet wrapping doesn’t stop at film. Load stabilisation products provides added protection, especially during long-haul or multi-stop deliveries:
Anti-slip pallet liners reduce sliding between layers.
Edge protectors prevent crushing or punctures from strap tension.
Pallet top sheets are designed to cover the tops of pallets, these polythene sheets help prevent dust, moisture, and contamination from damaging your products.
5. Train for Consistency
Whether you're using manual wrap or a machine system, consistency is key. We recommend:
Setting internal Standard Operating Procedure for pallet wrapping
Training staff on best practices for tension, overlap, and application
Using pre-stretch film to reduce physical strain and increase wrap efficiency
Our team can advise on film specs and tools that suit your operational scale, whether you're managing a small warehouse or a high-output distribution centre.
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