How Retailers Can Reduce Packaging Waste During the Holidays

The Christmas period brings a surge in online shopping and with it, a dramatic rise in packaging waste. According to industry insights, waste levels increase by around 30% during the festive season, with cardboard, plastics and protective materials being the biggest contributors. For UK retailers, this creates both environmental and financial pressures, especially as customers increasingly expect sustainable practices.

Reducing packaging waste doesn’t require a complete overhaul. With the right approach, retailers can cut costs, improve efficiency, and deliver a greener peak-season experience. Here’s how.

1. Choose Sustainable Packaging Materials

Switching to eco-friendly materials is one of the most effective ways to reduce waste. 

✔ Recyclable corrugated cardboard

High-recycled-content cardboard remains the most sustainable choice for ecommerce. 

Paper void fill

Replacing plastic cushions or foam with recyclable paper keeps packaging lightweight and circular.

✔ Fully recyclable padded mailers

Avoid mixed-material mailers, which are difficult for customers to recycle.

✔ Reusable packaging

More retailers are adopting returnable or multi-use packaging to cut long-term waste.


2. Use The Right-Sized Packaging

Oversized boxes lead to excess waste, unnecessary void fill, and inflated courier charges. It’s suggested the right-sizing packaging is one of the biggest waste-reduction opportunities.

Benefits of right-sized packaging:

  • Lower material use

  • Reduced shipping costs

  • Enhanced product protection

  • Faster packing processes

  • Better unboxing experience

TEC Packaging offers tailored sizing and design services that ensure every item is packed efficiently and sustainably.


3. Optimise Void Fill for Sustainability

The holidays often bring an increase in fragile or gift-ready items, leading to greater use of void fill. Sustainable alternatives make a significant difference at scale.

Opt for:

  • Paper void fill

  • Recycled shredded card

  • Recyclable tissue

Plastic-based void fill should be phased out where possible to reduce contamination and single-use waste.


4. Include Clear Recycling Instructions

Recycling confusion is a major barrier for consumers, particularly during the busy holiday season. 

Retailers can add:

  • Printed recycling icons

  • QR codes linking to recycling instructions

  • Simple notes on delivery slips/receipts

  • Prompts at checkout

This small addition reinforces your commitment to sustainability and helps customers recycle properly.


5. Improve Packaging Efficiency Across Operations

Operational improvements have a direct impact on waste levels:

  • Train packing teams: Seasonal staff often overuse materials. A quick training session improves consistency and reduces waste.

  • Conduct a packaging audit: Identify opportunities to reduce material use or switch to more sustainable alternatives. Alternatively, contact us and we can arrange a Free Packaging Audit.

  • Review packaging suppliers: Partnering with a sustainable packaging provider ensures your materials meet performance and environmental standards.


6. Offer Greener Delivery and Gifting Options

Retailers can reduce waste by creating more sustainable customer choices:

  • Minimal-packaging checkout options: Appeal to eco-conscious customers with a low-waste option.

  • Recyclable gift-ready packaging: Avoid glitter, foils or laminates that make packaging unrecyclable.

  • Encourage consolidated delivery: Fewer shipments mean fewer materials.

7. Communicate Your Sustainability Efforts

Sustainable packaging can improve brand perception, especially at Christmas, when customers are consciously choosing greener retailers.

Share your efforts through:

  • Social media

  • Product and category pages

  • Email marketing

  • Packaging inserts

Transparency builds trust and sets your brand apart in a crowded seasonal market.

Reducing packaging waste during the holidays is achievable with the right strategy. By using sustainable materials, optimising packaging design, and improving recycling communication, retailers can significantly lower their environmental impact while enhancing operational efficiency.

TEC Packaging supports retailers with eco-friendly, right-sized packaging solutions built for the demands of the festive season. If you’re planning your holiday operations, now is the ideal time to review your packaging approach and make greener choices.


Commericial Christmas Packaging Environment